In today’s digital age, communication signals are transferred between many devices. Gold fingers enable connections between circuit boards and other devices.
Gold fingers are gold-plated connectors found on the edge of circuit boards. They interconnect to boards using sockets, like a computer’s motherboard. Gold fingers are used in different devices and applications such as smartphones, smartwatches, and more typically in industrial applications such as electronic card cages to communicate with digital signals. They also help in protecting the board connections from deterioration and failures.
Gold is chosen for plating because of its high corrosion resistance, high electrical conductivity, and the ability to be alloyed with cobalt or nickel to improve its resistance to wear and tear. The thickness of the gold plating varies between 0.003 and 0.005 mils.
ENIG is cost-effective and easy to solder. Since it is thin and soft (0.002-0.005 mils) it is unsuited for some boards due to abrasive effects such as insertion and removal.
Hard gold comes with a thickness of 0.03 mils. They can sustain abrasive effects occurring on a board due to constant usage.
- Can be easily placed on one or both sides of a board to a depth of 1 inch from the outer edge
- Should be connected with 8 mil conductor traces. It makes manufacturing easier
- Plated through-holes should not be situated close to them
- Should be kept at a distance from solder mask or silkscreen printing
- Must always face the opposite direction from the middle of the circuit board (if you want the edge to be beveled)
On a board, the gold finger plating process is performed after the application of the solder mask and before the surface finish. The plating process involves the following steps:
Firstly, 0.004 to 0.008 mils of nickel is plated onto the connector edges of the fingers.
Later, 0.04 to 0.08 mils of hard gold is plated over the nickel. The gold is usually mixed with cobalt for increasing the surface resistance.
Edge beveling is a process of creating a transitional edge between two faces of a circuit board, generally performed on the outer edge of the board. Beveling allows for smoother insertion into other PCB sockets. The edge connection pins are called gold fingers as they are gold plated and some of them are grouped in parallel. For gold fingers the following options available:
- Available beveling angles: 20⁰, 30⁰, 45⁰, and 60⁰
- Residual thickness after beveling: ≥12 mils
The depth or residual thickness of the beveling can be calculated using the geometry shown below:
𝑑 = 𝑡 − 𝑡𝑟/ 2 ∗ sin 𝑎
Where, d = depth, 𝑎 = bevel angle, t = board thickness, and 𝑡𝑟= residual thickness.
- Chemical composition: The gold plating should consist of 5-10% cobalt for maximum rigidity across the board edges.
- Thickness: The plating thickness of gold fingers must fall between 0.002- 0.005 mils. The standard thickness dimensions are 3 mils, 62 mils, 93 mils, and 125 mils.
- Visual test: A visual test is conducted with a magnifying lens to ensure edges are smooth, clean, and free of excess plating.
- Tape test: It is done to check the adhesiveness of the gold plating. In this test, a strip of tape is placed along the contact edges. After removing it, the strip is inspected for traces of plating. If any gold plating is observed on the tape, then the plating lacks adequate adhesiveness.
They have a wide range of applications in several industries including:
- Telecommunication industry: Connection for network data transfer (communication adapter)
- Computer application industry: Data transfer (laptop memory card, graphics card, etc.)
- Industrial control system: Connection to different devices (factory robot arm, high-end consumer electronics, computerized industrial machines, etc.)
A PCB edge connector consists of traces that lead to the board’s edge and are designed to plug into a matching socket. It facilitates the connection between two boards or from one board to an external electrical connection. These edge connectors are fairly reliable, affordable, and robust. Typically, they are used in computers as expansion slots, such as PCI Express, PCI, and AGP cards.
Edge connector sockets are bounded by a plastic box that is open on one side, with pins on one or both ends of the longer edges. Often, connectors contain bumps or notches for polarity and to ensure the correct device type is inserted into the connector. The socket’s width is selected according to the thickness of the connecting board. On the other side of the socket is usually an insulation-piercing connector attached to a ribbon cable. A motherboard or daughter card may also be connected to the other side.
For designing edge connectors circuit sizes, configuration, pitch, and board attach terminations are the predominant factors involved.